Weigh Beam Scale Ultimate FAQ Guide

Introduction
It is a device used to weigh heavy and large items such as stillage, pallets, and for a wide range of industrial weighing applications. It is designed for weighing a total capacity of up to 5000kg.

They are ergonomic as they are designed with heavy quality material that is suitable to withstand corrosive and harsh environments.

They are mainly preferred due to their strongly constructed stainless steel handles and portable inbuilt wheels for maneuverability. Additionally, they greatly increase efficiency at the work or industry when used.

They have the following features;

• Has a beam size of 1360mm x 120mm
• The height can easily be adjusted from 96 to 106mm to avoid excess manual handling which brings injuries like backache and causes accidents.
• Strong steel handles for portability which can be moved wherever you like.
• Wheels to allow each weigh beam to be moved around in different areas in your facility or just put it out of the way with ease
• Fully adjustable feet with a non-slip rubber base that can be tilted to a certain degree which optimally compensates for rough or uneven surfaces and protects the weigh beam scale from slipping.
• Has a robust high-quality channel frame
• 4 OIML approved shear beam load cells, rated IP67 protection
• Has a load cell cable that connects each weigh beam to the display unit
• It is built from a high-quality material that increases the longevity of the weigh beam scale.
• The simple and precise height that is adjustable from 94 to 106 mm
• Sealed load cell junction box is suitable for connecting up to 4 load cells to weigh loads and give quick and precise load cell adjustment
• The reinforced structure can withstand much higher loads than its nominal capacity
• 12 month warranty period and a trade-approved system.

What is a weigh beam scale?

Aweigh beam scale is an industrial equipment used to weigh heavy or large goods, especially pallets and is connected to the weight indicator which reads records and displays the weight reading.

The height of the weigh beam scale can easily be adjusted to prevent constant bending down which may, in turn, minimize injuries and accidents caused by such.

It is made of stainless steel which is suitable for use in harsh and corrosive environments. Additionally, it can weigh up to a capacity of 5000kg.

They are many types of weigh beam scales, each designed to suit their requirements which makes work easier and more efficient.

They are mostly used in industries, warehouses, and factories where weighing is necessary.

What are the key beneficial features of weigh beam scale?

• Its height can be adjusted to fit the user’s requirements and this helps the user to avoid physical injuries like back pain and strain.
• Can weigh up to a maximum load of 5000kg.
• They have reinforced structures to withstand much higher loads than their nominal capacity
• Has in-built and strong wheels for portability which allows each weigh beam to be moved wherever you like around with ease
• Has strong steel handles for easy portability
• Has 3 Meters of shielded load cell cable to connect each weigh beam to the display unit which gives a quick and precise weight reading.
• Its durable and strong steel design makes it last long
• Has calibration to full capacity for efficient and safe measurement
• Adjustable self-leveling feet with a non-slip rubber base that can be tilted to a certain degree which optimally compensates for rough or uneven surfaces and protects the weigh beam scale from slipping.
• Has sealed junction box with summing board for precise and fast cell adjustment.

Who invented the weigh beam scale?

The weigh beam scale was invented by Thaddeus Fairbanks. The two brothers Thaddeus and Erastus Fairbanks came into partnership and they together discovered that the current weighing system yielded inaccurate results. So, Thaddeus decided to invent the new dependable weighing machine.

They innovated the form of levers and kept modifying them and from 1999 to today he is honored for their durability, reliability, and accuracy.

Is it costly to rent a weigh beam scale each time I want to use it instead of purchasing one?

This is a common question among customers. It is better to buy a weigh beam scale because you can use it at your convenience and for whatever purpose, it just needs constant maintenance and servicing.

One also reimburses the money spent on buying the weigh beam scale within months and can rent it out to other industries on short-term leases allowing it for a specific project and returning it when done and it also saves time as it is readily available at all times.

It is easier and cheaper to buy a weigh beam scale as compared to renting it frequently especially when the project is long-term.

Renting a weigh beam scale limits the operation to be carried out by the user as they have to wait for it to be delivered and one may miss many opportunities as the weigh beam scale is not always readily available.

How does a weigh beam scale function?

The weigh beam scale measures the weight capacity of heavy objects such as pallets by measuring how much force exists between the object you are weighing and gravitational forces. The heavier the object, the more gravity it pulls it down.

Before every measurement of objects, the scale is adjusted to 0 to ensure that the weigh beam scale is accurate and efficient.

The modern weigh beam scales have load cells that measure the weights of objects where the load is placed onto a scale causing the electric signal to change as the load cells bend slightly the signal is then read by a weight indicator and the value is displayed for reading.

 How does one calculate weight by using weigh beam scale?

The weight of an object is defined as the force of gravity on the object and may be calculated as the mass times the acceleration of gravity, Weight being a force, its SI unit is the newton.

W=mg

Where M is the mass of a body and g is the acceleration due to gravity

What are the various types of weighing beam scales available in the market?

• CSC-DFWLID Stainless Steel weigh beam Scale
• CSC-DFWLID Stainless Steel U Frame Scale
• CSC-T1 Pallet Weighing Scales
• CSC-DFWLKI Platform Scales
• CSC-DFWLID Drive Through Platform Scale-Folding ramps
• DFWLB U Frame for Mobile Weighing Scales
• 3000kg bar scale weighing beam

CSC DFWLID Stainless Steel Weigh Beam Scale

Figure 2; CSC DFWLID Stainless Steel Weigh Beam Scale

It is a completely portable weigh beam scale designed from strong stainless steel which is durable and can endure higher weight capacities and is suitable to use in harsh and corrosive environments to weigh bulky goods like pallets.

It is fitted with adjustable self-leveling feet with a non-slip rubber base.

They are fitted with a DFWLID weight indicator which is essential as it measures, displays, and records the weight of the heavy loads to a total capacity of 3000kg.

CSC-DFWLID Stainless Steel U Frame Scale

It is used for weighing bulky loads such as euro pallets with ease and is trade-approved.

It has a U frame size of 1270mm*840mm and a 12-month warranty period.

It has a weight indicator that is easy to use and assists the user during the weighing application and is easily portable especially when storing them after use.

U frame scales are designed from 5mm durable steel which is suitable for use in harsh environments and fully calibrated to test the weights accurately.

Figure 3; CSC DFWLID Stainless Steel U Frame Scale

CSC-T1 Pallet Weighing Scales

It is an industrial weighing scale designed by a long-lasting heavy-duty material that has a 1250mm*1250mm platform size.

It is built with a reinforced structure to withstand much higher loads than its nominal capacity.

The bench scale is made from industrial-grade mild steel with a powder-coated finish and has a large LCD that is suitable for harsh environments.

It has a removable stainless steel pole which allows the user to easily adjust it from a height of 94 106mm and has a warranty period of 12 months.

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Figure 4; CSC T1 Pallet Weighing Scales

CSC-DFWLKI Platform Scales

It is used to weigh large and heavy items such as pallets and can weigh up to a capacity of 5000kg.

It has a platform size of 1250mm x 1250mm and the height can be fully adjustable.

They are made of 5mm durable steel, calibrated to full capacity using UKAS verified test weights, and can withstand much higher loads than their normal capacity.

Additionally, it has a robust channel frame that offers a cost-effective solution for a wide range of industrial weighing applications.

It is available trade-approved and has a 12 month warranty period.

Figure 5; CSC DFWLKI Platform Scales

CSC-DFWLID Drive Through Platform Scale-Folding ramps

It is used to weigh heavy loads up to a capacity of 3000kg.it is environmentally free as it is resistant to corrosive and aggressive environments. Features non slip full adjustable rubber base.

It is trade-approved and has a 12 month warranty period.

Figure 6; CSC DFWLID Drive Platform through Scale-Folding Ramps

DFWLB-U Frame for Mobile Weighing scales

They are suitable for use in aggressive environments because they are made up of 5mm durable and strong steel and weigh heavy loads such as pallets. It is calibrated to full capacity before it is used for accurate weigh results.

Figure 7; DFWLB U Frame for Mobile Weighing scales

3000kg bar scale weighing beam

It is used to weigh bulky loads like pallets in warehouses or in weighing applications. It is easy to set up as it consists of two separate weighing bars that are usually connected to the weight indicator.

The two independent beams can be adjusted to accommodate any width of pallet or truck and when finished, can be moved out of the way to maximize space.

Can be adjusted to a height from 8cm-11cm and is easy to set up and use. It is portable and has a weighing capacity of 3000kg.

Figure 8; 3000kg bar scale weighing beam.

 Where are weigh beam scales used?

They are commonly used in weighing applications where large and heavy loads are applied such as stores, warehouses, factories, and industries where weighing application is needed and necessary.

What are some of the advantages of using weigh beam scale?

They are various ways a buyer or a user can benefit from using a weigh beam scale.

• They are cost-effective-they are affordable based on the features they have and the functions they can do.

Providing good services for a long period leads to returned investments and the buyer can generate profits which can be earned by renting out the weigh beam scale at a price.

• They have strong steel handles for portability which makes them be easily carried from one place to the most convenient one and they offer a cost-efficient solution to storage and weighing operation.
• It is durable as it is designed from strong steel which can withstand harsh and corrosive environments.
• It is easy to operate as it does not require special skills to use.
• Weigh large items and its structure is reinforced to withstand much higher loads than its normal capacity.
• Does not get damaged easily due to its high-quality material structure.
• They are designed with in-built wheels to be moved around with ease.
• They are fast and reliable as they are easy to use and don’t need special training to operate.

Why is a weigh beam scale important in industry?

• Buying high quality weigh beam scale measures loads in a very precise manner and will benefit the business by maintaining highly accurate weight measurements thus satisfying customers.
• Creates a positive image to the business by providing accurately measured weight and this builds a good customer relationship and also a positive brand image.
• The business will earn higher profits through reliable measurements thus providing high-quality products and increasing productivity and the loyal customers may bring other clients who help the business grow.
• The owners can decide to rent the weigh beam scale-out for both long-term and short-time projects and the business earns more profits.
• Through following the right rules and regulations, bulky goods are accurately weighed and this creates peace within the business and trust through following the government instructions concerning weighing and satisfying both customers and employees.
• A technologically advanced weigh beam scale which is attached to a computer makes work easy and reliable by providing you with the facility of taking weighing details, keeping data and it can be used as a reference in the future as they are safely stored.

This ensures accuracy and safety as the company can in the future refer back to the saved weight recordings in the computer.

Approximately, how long can a weigh beam scale last?

It depends.

Some of the weigh beam scales are manufactured using thick steel which is an important factor in the manufacturing process of pallet scales, many alternative products are manufactured using a thinner grade material, which only leads to a shorter life span of the weighing equipment.

Some of the weigh beam scales are long-lasting as they are made from a high quality and durable material so they do not get damaged easily especially if they are properly maintained and used properly for the job for which it was designed it can last a very long time.

What are the factors to consider purchasing weigh beam scale?

• The weight capacity- a buyer should compare the maximum load capacity that suits the accuracy and industry operation requirements. If the buyer is required to measure heavy loads like pallets then he/she should opt for the one with the highest weight capacity.
• The material-a buyer should opt for a metal material like steel weigh beam scale in environments that are corrosive or harsh.
• Accuracy –the weigh beam scale should be accurate for the loads to be properly measured without errors.
• The working environment should be user-friendly whether it is used indoors or outdoors.
• Durability-the weigh beam scale should be strong enough to withstand heavy loads without compromising its lifespan.
• Mobility –should have in-built wheels to be moved around with ease and ensure smooth movement and transportation.
• Portability – a weighted beam scale should have strong steel handles that can easily be carried from one place to another.
• A buyer should buy a weigh beam scale that comes with additional features such as PLC, battery operation, trade approval, etc.
• Knowledge-by knowing the proper techniques of using weigh beam scales. You cannot buy what you don’t know.

Does one require specific training and license to be able to use weigh beam scale?

Using weigh beam scale does not require special training to operate.

It needs basic knowledge and skills to operate and one can use it with ease.

It requires a license which is issued by the department to the manufacturer, repairer, and dealer.

What are some of the work-related injuries that the use of a weighing beam scale can cause and their remedies?

Risk of injury when dealing with handling large and heavy loads. This can be prevented by handling the weigh beam scale carefully and precisely and avoiding manual handling.

Poor lighting can cause a person to slip and fall. This may be avoided by ensuring the place you are operating the weigh beam scale is properly lit.

Cuts and bruises due to unavoidable accidents. It can be prevented by carrying sharp objects carefully.

Foot injury especially when the weigh beam scale falls on the feet. Ensure proper handling of the weigh beam scale.

How can a weigh beam scale generate revenue for my business?

The owners can sell the weigh beam scales at an affordable price and offer discounts and the business makes profits.

By allowing the retailer to resell the weigh beam scales as this is marketing it.

Renting or leasing out the weigh beam scale to another industry or company for either long-term or short-term projects brings more profits to the business.

Through advertising and educating people about the product which weighs beam scales and how it is used and its weighing capabilities.

Having a positive image attracts more customers who bring profits to the business.

The ability to be convenient and easy to use is worth buying.

What merits indicate that a weigh beam scale is best designed for its work?

• It is ergonomic as it is made of steel which is suitable for corrosive and harsh environments.
• It is portable hence can be easily moved from one place to the most convenient one and it can be properly stored when not in use.
• The height can be fully adjusted to suit the user’s requirements.
• They last long as they are made from high-quality material.
• It is durable as it is designed from strong steel and has strong steel handles for portability.
• It is reinforced to withstand much higher loads than its normal capacity and is also perfect for heavy-duty weighing.
• Does not get damaged easily because of its material.
• They are designed with in-built wheels to be moved around with ease.
• They are cost-effective, fast, and reliable
• Excellent strength during the operation.
• They do not require special training or skills to use.
• Waterproof reading especially when weighing the water and moisture-related loads.

What signs would mean that my weigh beam scale wears out?

• Weigh beam scale moving parts may come into contact with moisture, chemicals, or water and this accelerates rusting which will in turn damage it and cause it to malfunction.
• Inaccurate readings can occur when a large and heavy load that had exceeded the normal capacity is placed on the weigh beam scale to be weighed or when it is incorrectly calibrated. This tends to give wrong and misleading results.
• When the display section is burned out, the scale readout becomes unreadable and difficult to see, and if it cannot be seen it means the operator may end up giving an inaccurate reading.
• Inconsistent reading happens when loads of the same weight are weighed on a weigh beam scale and the results differ. It needs to be replaced and the calibration needs to be checked and reset.
• Drifting occurs to environmental factors such as humidity change which causes static discharges and the weight reading not to hold steady.

What is calibration, its importance, and risks when using weigh beam scale?

Calibration is the process of adjusting the scale to ensure higher accuracy which gives out the right readings and should be carried out by a professional and qualified person.

If the weigh beam scales are frequently used, they should be frequently calibrated depending on how often it is used, the environment, and the manufacturer’s recommendation.

A user should recalibrate the weigh beam scales when it is first purchased when it is moved to a new environment when the scales have not been used for a long duration of time, when it is not accurate and when there is a significant change in ambient temperature.

Using a weigh beam scale that has not been calibrated can cause problems to both the owner and the business as well such as time- consuming, loss of money, reduced quality of goods, the business image is destroyed and customers tend to shy away and opt for a business that the calibration and overall reading weight is accurate.

The benefits of calibrating weigh beam scale are;

• Saves time -when it is properly calibrated, less time is spent as the weigh beam scale gives standard readings so there is no need for reweighing the loads.
• Saves money- a correctly calibrated weigh beam scale helps to avoid issues that would need extra costs such as overweighing which is wastage and also if it is incorrectly weighed the customer may be pushed away and go looking for greener pastures.
• Accuracy-this is the most important benefit of calibrating a weigh beam scale for all industries that require weighing operations,
• Customer confidence- if customer loads are of accurate weight they tend to be loyal and keep on promoting that business thus maintaining a strong level of customer confidence.
• Avoids legal concerns-this happens when a customer decides to take legal action for his/her loads being underweighted or incorrectly weighed which will need extra costs like fines. Using trade-approved scales is necessary when dealing with a product based on its weight and the legal processes imposed should be strictly adhered to.
• Safety-the product must remain safe to use for customers, the environment should also be user friendly and health and safety regulations should adhere.
• Compatibility-the weigh beam scale calibration should be uniform to provide accurate readings and to avoid confusion.
• Accurate calibration of a weigh beam scale ensures that it is well maintained and you can identify signs of deteriorating and determine the right way to handle it.

What is the difference between a brand-new weigh beam scale and a second hand in terms of performance?

A quality used weigh beam scale is likely to perform just as well as a new machine for much less.

A buyer should consider the services it is offering. if by buying a new weigh beam scale offers more services and fits your needs than buying a second one, I would opt for a new one.

A buyer should go for the most affordable one which is the second hand in this case which is usually relatively cheaper or in case a new one is slightly higher than a second-hand one but its operation is more efficient I would buy the new one.

New weigh beam scales give the business confidence and this creates a positive brand image hence consumers are attracted easily.

If the weigh beam scale is for a long-term project it usually comes with a warranty which saves service time and costs as compared to buying a second hand which needs extra costs to service it and may lack a warranty.

Buying a new weigh beam scale comes with additional features and improved technology and is the best solution as compared to buying one that some features may be missing.

What color is the best for a weigh beam scale?

Weigh beam scales have different colors like blue, black, yellow, etc. The color does not in any way affect the weight readings.

Does a weigh beam scale have a warrant? If yes, up to how many months can be offered?

Yes, a weigh beam scale has a warranty of up to 12 months against manufacturing defects.

The warranty does not cover the incorrect purchase of the weigh beam scale, accidental or deliberate damage, damage incurred by mishandling its use or not following the manufacturer’s instructions, or power failure and overloading.

What is the maximum load capacity that a weighted beam scale can weigh?

Aweigh beam scale is designed to weigh large and heavy loads such as pallets and has a maximum load capacity of 5000kg.

What are some of the factors that affect the weighing system accuracy of the weighing beam scale?

• Environmental factors such as humidity, vibrations, and differentiating pressure affect the load cell signals and this can cause defects and damage to the weigh beam scale.
• If it is exposed to temperature shifts, install load cells that can handle the vessel’s expansion and contraction.
• A user should use a higher-capacity load cell that prevents overloading and handling shock loading.
• Accuracy of the load cells is the first step that obtains weighing accuracy. A user should ensure that he/she understands each specification and then ensure that the scales are functioning at peak efficiency
• The loading capacity as specified by the manufacturer and strong enough to bear the weight of the heavy loads.
• Interfering with the signal transmission affects the load cells which end up giving inaccurate readings.

Do I need to clean the weigh beam scale after every use?

Cleaning the weigh beam scales is one of the easiest ways to prolong its lifespan and because it is made up of steel it is washable.

The environment it is being operated on should also be clean as it determines the kind of loads being weighed daily.

In some industries, it is a legal requirement that requires the weigh beam scale to be cleaned regularly.

How do I store my weigh beam scale to avoid damages due to rust?

• Properly clean it after use to ensure that every possible surface is free from contamination and storing it in the correct place.
• Store them when they are slightly space and do not over stack them so that they don’t damage each other through bumping and for easy access when you need the weigh beam scale.
• Should be stored in the proper environmental conditions such as temperature and humidity that do not affect the weigh beam scale according to the manufacturer’s instructions.

Does the size of the weigh beam scale matter for efficiency?

The size of the weigh beam scale may vary but it does not affect the efficiency of the weigh beam scale. They are designed from high-quality material for handling heavy and large loads.

Do I need to pay some taxes for using weigh beam scale?

Yes, it is required by the law to pay the taxes for handling, manufacturing or repairing weigh beam scale.

Is weigh beam scale adjustable to weigh different weights?

Yes, it is fitted with adjustable self-leveling feet with a non-slip rubber base which can be easily adjusted to weigh large and heavy loads with a maximum weighing capacity of 5000kg.

Its height can also be fully adjusted from 94 to 106mm to suit the user’s requirement.

What are some of the safety measures should one observe while using a weigh beam scale?

• It should be accurately calibrated to avoid inaccurate readings.
• It should be handled with care, especially when using it and when it is transferred from one place to a more convenient one.
• It should be stored properly in a user-friendly environment.
• It should not be overloaded. It should only weigh up to the maximum capacity it was designed for.
• Avoid placing the weigh beam scale where the damage may be accelerated such as indirect sun and near harmful chemicals.
• The load cells should be replaced at the same time. Replacing the batteries differently can cause malfunctioning of the weigh beam scale and if it is not used for a long period the batteries need to be removed.
• Do not use harmful cleaning substances like ethanol when cleaning the weigh beam scale.
• Drop the scales roughly on the floor surfaces as this damages them.

How often should a weigh beam scale be serviced?

It should be serviced after every year.

Aweigh beam scale should be taken to a trained and qualified person who inspects and access the general condition and ensures that the preventative maintenance is carried out for the scale to remain in an optimum working condition.

It is necessary to ensure weigh beam scales are calibrated and served annually to ensure they are fully operational.

Why is a weighing beam scale preferred for weighing in most companies?

• They give an accurate reading which is essential in weighing applications.
• It can weigh heavy and large loads up to a maximum capacity of 5000kg.
• Its height can be adjusted to fit the user’s requirement thus injuries like back pain is minimized.
• They have reinforced structures to withstand much higher loads than their nominal capacity.
• Has in-built and strong wheels to allow each weigh beam to be moved around with ease.
• Has strong steel handles for easy portability.
• Long-lasting as it is made from high-quality material.
• It is ergonomic as it is perfect for heavy-duty weighing and suitable for use in a harsh environment.
• Excellent strength during the operation.
• Can be properly and easily stored away when not in use as it is portable.
• Calibrated to test the accuracy of test weights.
• Easy to use as it does not require special training.

What are some possible disadvantages of weigh beam scale?

They are easily affected by environmental changes such as temperature so they may end up giving inaccurate readings.

They cannot weigh heavy and large loads that exceed the maximum capacity of 5000kg.

A user can suffer from injuries such as back strain and unavoidable accidents may occur when using weigh beam scale.

Their high-quality material can be heavy so difficult to carry.

They are expensive.

Because they do not require special training and skills to use, a user may misuse or mishandle it.

People who have poor eyesight may end up reading the weights incorrectly and this causes confusion.

What are some of the key maintenance factors that should constantly be upheld?

Ensuring that regular inspection is conducted before use to check for any defects so that they can be repaired as early as possible.

It should be recalibrated especially when it has not been in use for long to ensure accurate weight readings.

By servicing it regularly and ensuring that it is handled by professional and skilled personnel.

Cleaning them after use eliminates contamination because the palletized loads may vary.

Ensuring that the ground is placed on a vibration-free and stable surface to prevent inaccurate results.

Repairing any defect that may have occurred by the constant use of a weigh beam scale can be avoided by not exceeding the maximum weight capacity, ensuring the surface it is being operated on is smooth and clear, and not destroying it.