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TRUCK SCALE – The ULTIMATE FAQ Article
CUB LEFT TRUCK SCALE FAQS
Heavy-duty types of machinery are not just equipment used to make the job easier and quicker, they are the tools responsible for the outcome of the operations, whether it is a success or otherwise.
One of the most dominating and toughest tasks in industries such as warehouses, industrial plants, logistics, logging, etc., is transporting heavy cargoes, as well as having them weighed accurately.
Pallet trucks, forklifts, and truck scales are just some of the many essential tools used to make material handling and transportation unchallenging.
Truck scales have been used by a wide variety of businesses for years now, as they are one of the easiest ways to weigh heavy loads.
CUBLIFT of China is one of the trusted and most experienced truck scale manufacturers of heavy-duty machinery and tools used widely by industries dealing with extensive loading and moving of heavy cargoes.
CUBLIFT provides safe, durable, and dependable heavy-duty tools ideal for all kinds of operation.
To help and assist you with questions and everything you have always wanted to know about truck scales, we have organized and compiled facts, reviews, and guidelines to help walk you through the facts about truck scales.
FREQUENTLY ASKED QUESTIONS
What is a truck scale?
Truck scales are weighing scales used to weigh trucks and their contents.
These scales are larger than the ordinary industrial weighing scales.
Truck scales, also known as vehicle scales, weighbridge scales, or railroad scales are highly essential to industries dealing in transporting heavy cargoes.
They are usually permanently mounted above the concrete ground or in a pit.
What are the two basic types of truck scales?
Truck scales come in different brands and models, each with their corresponding specifications ideal for different applications and preferences.
There is a wide variety of truck scale types, the two basic types are full-length truck and axle truck scale.
Full-length truck scale- this type of truck scale is more common and is3 usually more expensive than the axle truck scale.
Full-length trucks are easy to operate; all the driver has to do is make sure the truck is centered and positioned onto the weighing platform.
This type of truck scale is crafted from durable and tough high-quality steel.
Some truck scales are built from stainless steel; this is beneficial if you need to adhere to certain hygiene standards, they can easily be cleaned and washed.
Guard rails are mandatory if you opt for full-length truck scales.
Axle truck scales- this type of truck scale is practical to use and is ideal in many applications.
Axle truck scales are portable; they can be easily transported and used inside a pit or above ground.
Axle truck scales are preferred by business owners who have fleets of trucks to weigh.
<h2id=”3″>What are the applications for portable truck scales?
Portable truck scales can be applied to many types of industries and applications.
These truck scales are tough and ideal to use in any kind of environment.
They are efficient and easy to install.
How do portable truck scales work?
Portable truck scales are crafted with a design that easily allows trucks to drive on them.
These truck scales efficiently weigh truck cargoes.
The total weight of the cargo is then transmitted to the display screen.
Truck scales are built with tough protective housing that assures customers of the unit’s long life.
What can I benefit from portable truck scales?
Whatever type of industry you are operating, the tools you use should be beneficial and efficient.
An ideal truck scale for you should be straightforward to operate, easy to maintain, and most of all should always provide an accurate reading.
Among the most important factors we look for when purchasing tools is the benefits, we will reap.
Truck scales are essential in businesses where accurate measurement of the cargoes is a key factor.
Some of the benefits that portable truck scales provide are:
Simple deployment and assembly functions
Simple, user-friendly interface that does not require special skills training.
Tough construction that adapts to rough environments.
Reliable surge protection systems.
Designed for high-performance operation and provision of accurate data under heavy loads.
Required minimum memory space through compact design.
Optional ramps for easy operation even on uneven and sloppy terrain.
Enhanced functions such as weigh-in-motion technology,
allowing trucks to drive at a slow speed on the scales without stopping.
How to properly calibrate your truck scale?
Truck scales should be maintained properly; with regular calibration and maintenance, you can be assured of accurate reading results every time.
If getting accurate measurement readings is an important factor to your business, then a unit that works well is essential.
An inaccurate reading, even the slightest difference, can cause repercussions and will affect your business productivity.
It is imperative for your businesses to always comply with the guidelines.
What are the basic and most common ways of weighing trucks?
The first one is One Axle- this is the most difficult way of weighing a truck.
The driver has to drive on the truck scale slowly, making sure the truck is centered.
These truck scales are linked to an electronic device controller that then sums up all the weights to get the final total weight.
How different is a forklift truck scale?
A forklift truck scale lets you carry and lift, weigh, transport, and record load cargoes in one swift operation.
Forklift truck scales consist of a scale unit fixed to a regular forklift truck that provides reliable weigh measurements even if the cargo load is uneven or not centered.
The integrated forklift scale system and the display weights in the truck enable the driver to accurately weigh materials during transport.
This lets you operate quickly to save time and improve profitability.
What are the kinds of industrial truck scales?
The first kind of industrial truck scale is the weighbridge; it is a heavy-duty scale especially which was crafted and designed for weighing trucks.
The bridges are available as pit mounting; installed into a pit.
And surface mounting; which can easily be accessed using a ramp.
Forklift truck scales are tough and durable; made from high-quality steel and concrete.
The indicators main source of any weighing performance, showing weight readings clearly; on a readable display screen.
Load cells- are available in various sizes, shapes, and capacities to accommodate various weighing systems and uses.
Bench-scale- is an industrial scale designed chiefly to be utilized either on a bench or tabletop.
They are also called table-top scales, these scales are used for measuring the cargo weight, re-weighing for confirmation, and a lot of other weight measuring applications.
Bench scales are designed as an all-in-one unit with intrinsic weight display, or as a complete bench base in the course of a weight indicator, bench scales are accessible in a very vary of sizes and capacities.
Cargo scales- as its name implies, were built to weigh air shipment containers within the freight industry.
Because they are accurate, efficient, tough, and durable, similarly to options similar to eliminating overloading the unit.
Checkweighers are mostly utilized in food production; to make sure the product is within the weight range required.
This is of utmost importance for the company’s desired result; overweight packaging leads to a product, while underweight packroductioages lead to dissatisfied customers.
Counting scales are used to efficiently count large quantities of identical parts.
Counting scales are widely used in manufacturing processes and can weigh small parts with extreme precision.
Errors are common when counting parts by hand.
Also known as platform and floor scales, they are large, flat scales that stand directly on the floor or are fixed on the ground.
This truck scale allows loads and forklifts to get on and off easily if they are placed center of the warehouse.
The tool for recording, saving, and transferring dimensions.
These truck scales
These types of products would be of utmost importance to businesses dealing with accurate weight measurements.
They are of crucial importance in almost all aspects of operations, they are especially important and used delivery monitoring, as well as billing.
What are the pros and cons of portable truck scales?
Flexibility is essential when using portable scales.
Therefore, portable truck scales are accessible in a variety of brands, sizes, models, and specifications and are classed moveable axle scales, also known as portable wheel weights.
These scales share similar characteristics, and industries and companies needing simple weighing solutions that are tough and durable and use simple and uncomplicated designs may find the perfect answer to wheel scales.
These portable scales run electronically using batteries.
They are easy to use.
These portable truck scales are ideal to use on rough terrains.
They can be surface mounted or installed above ground and used with a ramp and guard rails.
Or they can be underneath installed inside a pit so.
By nature, portable truck scales are extremely robust, effective, and efficient.
In previous versions, the bridge was installed in a rectangular pit that contained levers that were attached to weighing scales.
How many different types of full-length truck scales?
Full-length truck scales, just like other types of truck scales, are beneficial tools in industries where one of the main applications performed is getting accurate and reliable weight measurement readings.
The marker for truck scales offers a wide array of brands and models of such, as well as a variety of types ideal for many different types of applications and specifications.
These are; low profile, pit, fully electronic, concrete deck, steel deck, check rod restraint, electromechanical, and bumper bolt restraint.
What are the kinds of truck scales in the market?
Types of truck scales
Electronic truck scales that are classified as the deep pit type
Electronic truck scales that do not require a pit.
Digital truck scales that are placed in shallow pits
Digital truck scales that do not require a pit.
Rail weighbridges that require railings
Portable weighbridges that can be transported easily.
Mechanical weighbridges that are easy to use
Digital mechanical weighbridges
What are the main purposes a truck scale can be used?
Truck scales are ideal for weighing cargoes.
This is an important process to ensure that the truck is not overloaded with cargo.
Industries that deal with bulk weighing and transporting heavy cargoes use truck scales for accurate weight reading.
They have many uses; together with at police over the street truck weigh stations or brief avenue intercepts) weighbridges were in large part supplanted through easy and skinny digital weigh cells, over which an automobile is slowly driven.
By weighing the pressure of each axle it is able to be confident that the automobile is inside statutory limits, which usually will impose a complete automobile weight, the most weight inside an axle span restrict and a character axle restrict.
The former limits make certain the protection of bridges at the same time as the latter protects the street floor.
What are portable versions of truck scales?
Portable truck scales can be found and are used globally.
These truck scales are designed and built with low frames that are durable enough to withstand rough surfaces.
Each portable truck scale can register up to 6,800 kg (15,000 pounds).
They come in different types and sizes to accommodate different applications.
The use of weighing scales is found in various industries, particularly the food, medical, commercial, marine, and other industries were weighing and measuring can be easily done.
The use of scales is very common everywhere as it is impossible to weigh without using scales.
Similarly, in the logistics and shipping industries, where heavy shipments are being delivered every minute, the setup of S-beam and other heavy goods needs to be done properly.
The use of trucks is seen in the logistics industry, as mini-transports cannot carry excessive weight.
This is why the quickest and most effective ways are used for shipping purposes.
Truck weighing stations are also being built at many locations to help companies load and unload heavy products such as beams and other heavy objects.
Support for trucks with excessive weight, the ease of carrying weight can only be observed in countries where loading and unloading of material are in abundance.
There is no doubt that goods can be transported in other modes of transport, but trucks are the smartest option to achieve this.
Trucks can easily carry thousands of pounds in weight; that is why trucks are used to transport excess weight and parcels.
The truck scale can also be utilized to measure parcel reloading and is the common loading machine that works efficiently when weighing.
This scale is made using heavy material such as steel which is durable and of excellent quality.
Steel can carry heavy objects and that is the main reason it is used.
Truck manufacturing is a meticulous business that requires the expertise and experience we see in large industries where such activities are carried out to facilitate the delivery and transportation of items.
A portable truck scale can be made of steel, as well as concrete.
Truck scales can carry weights from 70,000 pounds to 35,000 kilograms per load.
The weight is calculated using sensors that receive signals from the junction box when the weight is placed on the truck.
The truck scale’s performance is exceptional, which is a great help for business owners to measure objects and move them over time.
There are different types and sizes of measurement objects.
The moveable truck scale is ideal and useful in a variety of industries, particularly the food, medical, commercial, shipping, and other industries were weighing and measuring can be easily done.
The use of scales is very common everywhere as it is impossible to weigh without using scales.
Even in the logistics and shipping industries, where heavy shipments are delivered every minute, S-beams and other heavy goods must be set up correctly.
The use of trucks is observed in the logistics industry as mini-haulers cannot carry excessive weight.
Truck weighing stations are being built in many places to help companies load and unload heavy products such as beams.
The main purpose of building a weigh station is to support trucks with excessive weight.
How effective are the types of truck scales?
There is a wide variety of truck scales in varying models and brands in the market.
There are several factors to consider when installing one in your commercial facility. You have to think about the place.
You have the amount of excavation and preparation of the construction site available on your construction site, as well as of course the costs.
Installing these truck scales usually are organized and handled in such a way that the scales become part of the driveway or ramp.
Buried truck scales are best for locations with limited space available.
Truck scales make it easier for the drivers to perform the operation as they can just stay inside the trucks while the cargoes are getting weighed and then proceed to drive off the ramp afterward.
Building a truck scale in the ground requires excavation work, which can be costly.
One of the things you have to make sure of though is to ensure that the area is clear of anything that may cause the truck scales to get continuously drenched in water which may cause it to rust.
They are the easiest to install and are normally the cheapest.
This type of truck scale does not add costs as you do not have to dig anything.
These truck scales are crafted from high-quality steel and are easier to clean.
Since all components are easily accessible and located on the floor, the space required for monitoring scales is an important consideration.
Ramps up to five meters long are required to allow trucks to safely drive on and off the equipment.
A larger space around the device is also required for maintenance and safety purposes.
What are types of truck scale foundations?
The base of the truck scale is the part that carries the lowest load on the scale.
Even the smallest defects in the base can lead to weighing errors; this can be avoided with regular maintenance to avoid your unit from resulting in inaccurate readings.
Check the site carefully, the conditions of the soil, and the type of environment, to eliminate future problems from arising.
Foundations for truck scales are classified into three categories:
The column foundation-this foundation type has columns to ensure that each load point is stable.
The part of the foundation is placed below the frost line so that freezing and thawing of the soil do not negatively affect the dock foundations.
These are usually in places where it is always cold and freezing resulting in frozen grounds.
Joist foundations are usually stronger than columnar foundations, but more prone to the cold.
Each foundation has holes of different sizes depending on the scale and kind of environment.
A minimum depth is required to provide workers to have access beneath the scale.
There is a minimum depth to allow technicians to access the components below the scale.
They may require additional cleaning as dirt can build up in the well over time.
What are the key things to remember before installing a truck scale?
Experience is key when considering the right equipment for your industrial-scale installation.
There are many factors to consider when planning a larger installation and only a highly experienced team should be considered to take on the task.
- The kind of application and assessment includes checking the type of environment and the kind of truck scale that is ideal for it.
Platforms can be mounted on the floor, with ramps for access to the drive area or in a pit so that the drive area matches the surrounding class above.
Floor systems can eat up space, in contrast pit-mounted truck scales take up less space, but the foundation and construction required can make them a more expensive option.
Your chosen supplier can advise you on the best type of truck scale that is ideal for your particular location and usage requirements.
- Ocular inspection- one major factor is to fully understand the location of all underground and overhead line services.
Underground services such as water, sewage, gas, and electricity can have bearings on the placement of the scale.
An efficiently assembled balance requires extensive excavation and foundation construction.
The presence of underground services can add significantly to these costs.
One of the first things to consider in a well-assembled system is how high the water table is as well as the nearby drainage facility.
Such problems can be identified and overcome either by ensuring that these services work well below the base of the weighbridge or by locating the base to eliminate interference.
The floor support must be raised to have a stable base.
Make sure you ask your supplier to vouch that the rigs can be moved safely and cheaply from the delivery trailer to the foundation
- Is the project approved? At- start of the process, it is important to review the project with local authorities to ensure that all requirements related to building codes, electrical regulations, zone permits, etc. are understood and met.
- Sufficient space for truck maneuver- The longest vehicle that can access the system. Ideally, vehicles can get in and out of the scale platform straight ahead.
There should also be enough space for items that protrude from the vehicle, such as side rearview mirrors, bumpers, step dashboards, fuel tanks, etc.
- Enough length and width requirements- length and width that can accommodate all known vehicles that can access the truck scale, with the wheelbase dimensions playing a crucial role.
Anticipate both future and current needs. It can be pretty easy to increase the length of the scale at a later date, but it’s much more difficult to add the width without replacing the entire system.
- Safety first- Important, so one of the first things to make sure is that you don’t place the truck scale where pedestrians are likely to be.
Systems are often placed near the entrances and exits to a certain spot.
Make sure you aware of the ways to eliminate overloading it.
Some of these plans involve more than just considering where to place the scale platform and getting on and off the platform safely.
If a wheel disc is to be used in front of the scale, it must be far enough to the rear so that the driving surface does not get constantly wet.
- Truck scale automation-Consider the benefits of a driver-operated kiosk system.
With these systems, drivers can perform weighing transactions 24 hours a day, 7 days a week without leaving their vehicle.
Unattended systems can enable more efficient vehicle processing and allow the system to operate without a dedicated operator, reducing operating costs and extending uptime.
- Make sure the truck scale is suitable for the application- when choosing a truck scale, you should consider any heavy off-road vehicles that may be on-site and accessing the platform, such as large forklifts, cranes, front loaders, etc.
Concentrated axle loads and gross capacities that exceed the system ratings and can cause damage.
- Investment protection- after you’ve invested significant time and capital in the selection and installation of your truck scale system, it is wise to invest in downtime on a service and maintenance contract to maximize availability and ensure that your units continue to perform at their best throughout their useful life.
What are the key points to note when purchasing a truck scale?
Purchasing a truck scale is a huge responsibility and investment.
Not only is the process financially at stake, but it is also a waste of your company’s resources, time, and energy if you go wrong.
Making room for mistakes can cost you a lot. a list of factors that have nothing to do with.
Consider the factors listed below and cross them off the list by investing your hard-earned money in a truck scale.
Research the type of scale you will need.
There is a wide variety of truck scales in the market: axle scales, pit scales, pit scales, all have different uses, there are also different configurations: full-length truck scales, single-axle scales, and multi-axis truck scales.
Research and evaluate what you need and what is available.
Browse CUBLIFT website and check the location before installing a truck scale.
Make sure there aren’t too many pedestrians on your site.
You don’t want to be responsible for victims of any kind.
Also, examine the subways. Underground utilities such as water, gas, sewage, etc. affect the installation process.
This can result in additional costs.
Approval from the local authorities in some areas there is specific rules and permits for installing truck scales.
Check if your desired location needs some permissions.
Make sure you speak to local authorities in advance so you don’t run into problems later.
A space for future needs; if you are planning on expanding or upgrading your business.
It’s good that you have your hands free in the future.
You never know what your business might need.
If it seems likely, take the necessary precautions beforehand.
Get a certified truck scale with extra-dimensional space. Remember, a scale truck is a long-term investment.
Meet your needs today and tomorrow.
You may want to think about needing a larger width and a longer length to accommodate different types of trucks. Also, make sure your tractor-trailer scales are customizable.
It will improve flexibility and functionality.
Truck scales are essential and effective pieces of equipment.
They can be responsible for the success or failure of your operational activities.
Take the time to decide what specific things you will need.
Get professional help when you need it.
Never make price a factor. Are there kinds of commercial truck scales?
Truck scales accurately reads the weight of bulk cargoes.
The truck is on the scales while the device delivers the desired measurement reading.
The scales determine the exact weight of bulk goods.
The truck is on the scales while the device provides the information required.
The configuration of commercial truck scales depends on the needs and specifications of each company.
Load cell truck scales -is the most common truck scale and is specially designed for this use.
The process is simple. At least one load cell in the system contains a strain gauge.
If the strain gauge is subjected to weight the load on the concrete or steel deck covering the strain gauge load, the force causes it to send an electrical signal.
A nearby junction box uses sensors to measure the various fluctuations in the transmitted current/signal and thus provides the correct weight calculation.
Flex Plate Scales – these scales use metal plates attached to strain gauges.
The weight of the plates creates tension.
The strain gauges then measure the tension on each plate to determine the weight that is on each plate.
This can either be permanent or portable.
Can you enumerate the advantages of truck scale?
There are many advantages of using truck scales to appropriately record the burden of masses that your vehicle is sporting.
There are vast protection risks in transporting overloaded motors, together with financial and criminal implications.
Businesses and industries can face stringent fines for overloading cars.
All operators of heavy goods cars must ensure that they are acquainted and knowledgeable with their by-laws and regulations.
Utilizing truck scales will help make sure that all operators are compliant with the guidelines.
This will imply you keep away from the monetary implications of fines, in conjunction with ability reputational damage.
It’s essential to be aware that there are different guidelines when it comes to ways of disposing of the waste materials, ensure that all your operators have awareness of them.
There are protection implications of driving loads over the accepted weight or which might be incorrectly disbursed. It’s essential to ensure that operatives load vehicles adequately.
This can save you accidents and hazardous situations.
If you want to be assured which type of installation is better, the best answer would be which one would be best suited to your business and its applications.
Below is a comparison of the two basic types of truck scale installations:
The first one is Pit truck scale installation- this is usually more expensive because you have to invest some more in having a pit excavated.
It also requires the use of concrete and reinforced steel.
Additional costs for some restrictions, which are normally for health and safety reasons.
This requires tedious manual labor and can be time-consuming.
It requires OSHA approval of confined space rules and regulations.
Above the ground truck scale installation- is less expensive as there is less work and service needed.
They are easier to install.
Cleaning the truck scale is effortless and requires less time.
Why are truck scales important?
One of the main reasons is to provide safety and eliminate hazards; overloaded trucks can cause serious accidents, hazards, and damage to properties, as well as the cargoes.
There are weight limitations required when driving on highways and roads, if you exceed this limit, you are not only endangering yourself and other motorists, but you are also risking damaging the roads and paying for costly repairs.
For tax purposes- this is important as cargoes being transported are taxed depending on the weight; weights should be accurate to allow the corresponding tax to be recorded error-free.
Cargoes are not secured when the truck is overloaded; this minimizes the truck’s performance as well, and risks getting or causing accidents and damaging the cargoes as well.
What are the methods of weighing trucks using truck scales?
Nowadays, truck scales have been redesigned and built to make them more accurate, efficient, and safe;
This makes it easier and quicker to perform the operation, saves time, and increases productivity as well.
There are three ways or methods of weighing trucks:
One is what we call to weigh in motion or WIM; truck drivers usually prefer this method.
When the truck drives over the sensor, the total weight is calculated and recorded.
This is a preferred method as the drivers do not have to stop to have the tucks weighed.
Another method is called One-stop; this is another efficient and accurate way of weighing the cargo truck.
One set back though is the truck has to be fully stopped to be weighed.
The way it works is the sum of the weight gets totaled using multiple scales attached to the sensor.
The third method is called One axle; this method is the most complicated among the three.
This is cumbersome to most truck drivers as they have to make several full stops in order to have each axle weighed.
To get the total weight measurement, all the weights are added together.
What makes CUBLIFT the top choice for durable and efficient material handling equipment?
One of the major factors is that CUBLIFT always sees to it that they only provide the safest, most efficient, and guaranteed tough and innovative tools you can use in different applications.
CUBLIFT of China has always been the leading truck scale manufacturer and weighbridge manufacturer that focuses on the well-being of its customers by providing only the best heavy-duty tools in the market
You might also like these industrial scales:
Axle Scales | Crane Scale | Bench Scale | floor scale | Portable Weighbridge | Axle Weighbridge |
Livestock Scale | Pallet Jack with Scale
What is the main purpose of using truck scales?
1. If your business is trade approved based, which means you are selling or charging by weight over the bridge, you need truck scales
2. Checking both axle weights and vehicle gross weights. This helps to stop axle overloading and possible heavy fines.
What are the Weighbridge Types?
Basically, you can find pit-type weighbridges and pitless weighbridges (above-ground truck scales). As the name suggests, you can simply understand that pit-type weighbridges are installed inside the pit, and are level with the road. It acts as a type of weigh-in-motion truck scale; pitless weighbridges are comparatively simple to be installed on above ground.
What is the Max. Capacity of the Weighbridge?
From 20ton axle scales to 200ton heavy-duty weighbridge, you can always find the suitable one for your business from CUBLiFT.
The weighbridges are widely used in the applications like weighing stations, logging industry, chemistry, food, port harbor operation, and any heavy-load weighing required.