Manual Pallet Truck: The Ultimate FAQ Guide

This FAQ guide is helpful in many different ways, like understanding how CUBLIFT provides high-quality manual pallet trucks and related services.

Suppose you need durable, high-quality, and exceptional maneuverability in a manual pallet truck. In that case, CUBLIFT is the exceptionally supreme choice for you.

Each of our manual pallet truck models is unique and can perform easily, even in the most extreme working environments.

1. What Is A Manual Pallet Truck?

The manual pallet truck is ideal for handling light materials and pallets on the ground level or ground floor. It’s the most basic form of a forklift used to lift and move pallets within a plant or a warehouse.

The great advantage of having a manual pallet truck at your side is its minimum energy and fuel consumption. It’s a cost-effective way for pallets transportation.

Furthermore, these pallet trucks are exceptionally suitable to move pallets and compact loads between small/tight spaces. Its most common use is for personal warehousing operations.

These trucks are used for lifting, lowering, and steering the pallets from one location to another in a cost-effective manner.

CUBLIFT offers a variety of manual pallet truck sizes and styles. The manual pallet trucks come in different sizes and dimensions and can lift to 5,500 lbs. of pallet weight.

Furthermore, the simplest model of CUBLIFT can transport pallets smoothly with little training and no licensing requirements.

These are also considered essential for faster transportation plants/warehouses and move on either three or four wheels.

We manufacture manual pallet trucks from 24″ to 48″ fork length. Our manufactured pallet trucks feature a high-quality hydraulic system as well as exceptional handling with a 180 degrees rotation and comfortable grip.

Material or pallet handling plant managers have various needs that are important to meet cost-effectively and efficiently for pallet trucks.

Some managers prefer speed, maneuverability, and capacity. In contrast, others prefer durability, low maintenance and replacement, safety, health, and a pollution-free environment.

Fortunately, it enables you to make your choice based on your personal preference.

2.How Does A Manual Pallet Truck Works?

Manual pallet trucks work on a simple raise, neutral, and lower principle.

Raising the forks by pushing the lever down and pump the handle up/down until the pallet has reached the desired height is the most common operating method manual pallet trucks use.

The most sufficient and ideal clearance between the pallet and the floor before moving the load must be at least 1 inch.

After reaching the target location, lower the manual pallet truck forks by pulling the lever past the neutral position. On releasing the lever, it will automatically return to its neutral position.

The manual pallet truck lever usually controls it and acts as a multi-functional pump handle. You can raise, lower, and maintain the pallet truck through this lever.

The handle on these pallet trucks acts as a pump handle (to lift the pallets) and release the hydraulic fluid, causing the forks to lower.

The manual pallet truck front wheels inside the forks make the connection with the truck cylinder’s levers.

In this way, you can lift the pallets enough to clear the floor and move these pallets inside a trailer, most importantly, when there is no access or availability for a forklift truck.

3.How to Operate and Assemble A Manual Pallet Truck?

The manual pallet truck is the most common and extremely simple to operate.

Furthermore, it requires less power and no fuel, decreasing the operating costs to null.

Manual pallet trucks are an excellent choice for small to mid-sized warehouses, plants, or construction sites.

The following are four steps that will guide you on how to operate a manual pallet truck:

1. Locate the Release Lever on the Handle:

Grab the manual pallet truck steering handle and stand behind it. This steering handle contains prongs facing outward and in two horizontal pieces that will lift the pallets.

Locating the release lever within the handle’s horizontal part and attaching it to the steering wheel’s central bar is the most commonplace for it.

CUBLIFT makes it of a different color so that it can stand out and be noticeable.

1. Proceed to the Pallet and Press the Truck’s Lever:

Positioned the manual pallet truck next to the pallet require transportation and engage with the lever to lower the truck forks.

The next step will be moving the manual pallet truck over to the pallet and press the release lever up and inward to reduce the prongs to a minimum of one inch from the ground.

In case the forks are already lower, they can be unable to move when you press the release lever.

• Slide the Forks Under the Pallet to Load:

Figure 3.3

After successfully lowering the forks to a suitable height, it’s safe to slide underneath the pallet to move it.

In case the manual pallet truck forks are too high to slide under the pallet easily, you will have to press the lever once again to lower the truck.

Make sure that the forks are all the way through and the wheels are resting on the floor.

1. Jack Up the Pallet:

Once the manual pallet truck forks are positioned perfectly underneath the pallet, pull the handle and entire center part towards you at an angle.

You can feel some resistance and notice the forks slowly lift the pallet. Repeat this process until you can confirm that the pallets will not drag on the floor.

Assembling a manual pallet truck is also not a difficult task. In a minimum of 5 to a maximum of 11 stages, you will be able to assemble it correctly.

CUBLIFT provides you services and trucks that do not require assembly because we deliver them fully assembled and after detailed testing.

We manufacture, assemble, and test these manual pallet trucks and only supply the ones that appear excellent on our standardized quality radar.

4. How Is A Manual Pallet Truck Extremely Important for Your Warehouse Equipment?

The manual pallet truck is, without any doubt, the essential part of the warehouse equipment. It saves time and acts as a first assistant for lift pallets, loading and unloading them from location to location.

As a professional manual pallet truck manufacturer and supplier, CUBLIFT uses high-quality integrated hydraulics to raise/lower the forks for easy pallet transportation and enhanced durability.

Manual pallet truck size and efficiency make them exceptionally great for use in warehouses, plants, and different industries. These trucks can help achieve a more productive environment.

No matter if your warehouse is big or very small, or in a very wet environment, or have tough environment conditions, or require high lifting, whatever is you need, CUBLIFT sure has a manual pallet truck for every occasion, specially designed to suit your needs.

5.Do You Push or Pull A Manual Pallet Truck?

Manual pallet trucks are commonly utilized in material handling. Employees sometimes do their best to use these pallet trucks safely but carry more weight, which became too big to handle.

Generally, pushing and pulling a manual pallet truck depends on how you need to maneuver it. However, pulling can cause injury, and humans are also designed to push more weight.

A manual pallet truck is a simple device. It allows you to transport the pallets by loading and moving a palletized load, which can weigh several times more than that of the operator.

Its pair of forks are designed to fit under the pallet perfectly. A handle that is connected to the frame is useful for pulling or pushing a pallet truck.

Now the question is, whether you push or pull a manual pallet truck? As a rule of thumb, you can push 4x times the greater weight than pull.

Furthermore, whenever the choice of push or pull a manual pallet truck arises, always choose to push it because it’s also the safest way.

A worker is stronger when pushing and lifting; also, use his legs for balance, not your back, which prevents you from pulling.

Understanding your body weight mechanism is also very important. Use both arms to pull a manual pallet truck for complete control over your movement.

6. What Are Important Manual Pallet Truck Safety Precautions?

The manual pallet trucks are relatively simple machines but can be extremely dangerous if the proper safety precautions aren’t taken.

The following are some of the most important and essential to follow safety precautions for you:

1. Inspect the Manual Pallet Truck Before Use:

This one is the most crucial step. Before using the truck, you must inspect it by looking and ensuring that everything is ready and perform great functionally.

Unbalanced wheels, loose prongs, or de-functioned manual pallet trucks can be a greater risk no one will want to take.

1. Make Sure Your Path is Clear:

Make sure to clear your path to your destination first because you do not want to waste time by standing, picking the dropped pallets, or removing the pallet transportation obstacles.

• Keep Pallet Truck Access Restricted:

Only authorized personnel can operate manual pallet trucks by following a proper security code. You can use sign-in sheets that will keep a record of each access.

1. Store Manual Pallet Trucks in a Secure Area:

Manual pallet trucks also must be stored in a restricted area so that other workers cannot access the machinery.

7.How Much Weight Can A Manual Pallet Truck Handle?

Manual pallet jack can be of different sizes and dimensions and can handle up to 2,500 kg (5,500 lbs.). This depends on the use, size, and model of your manual pallet truck.

Consult with the CUBLIFT team to describe your needs and requirements. We will manufacture a customized manual pallet truck for you.

Whether you decide to go with your design according to your exact requirements or want to select from a pre-defined standard manual pallet truck design, the choice is ultimately yours.

In the end, you will have a product that you can rely on. Let us help you decide which would be the best fit for you so you won’t be stuck doing all of the heavy liftings.

8.How Can A Manual Pallet Truck Help Achieve A Healthy, Safe, And Pollution-Free Environment?

In order to maintain a healthy environment, it is common to prefer manual pallet trucks over others. The main reason why manual pallet trucks are preferred is that they have zero fuel consumption, making the environment pollution-free.

A pollution-free environment is a healthy environment and is a lot safer and heather for the workers. Sometimes, working in a warehouse, employers neglect the machine’s effect on their health and safety.

Sometimes, auto machinery can break the health and safety standards by being utilized so much and makes the environment full of pollution.

The pollution from auto machinery can affect the lungs and is quite a common problem faced by warehouses, plants, and many other industries.

Furthermore, to achieve a safer environment, employees need to receive manual pallet truck handling training or any other specific training in the use of this relatively simple piece of equipment.

Sometimes, manual pallet truck maintenance is overlooked. These trucks do not require maintenance much often, but it does not mean that you overlook it before using it.

A safe environment is a healthy environment, and manual pallet trucks help you achieve it.

9.What Factors to Consider When Choosing Manual Pallet Trucks?

It just only appears easy to compare a manual pallet truck with the electric one.

However, each material/pallet handling facility is a bit different from the other, and that’s why it requires customized and unique solutions.

The following are some factors to consider before choosing a manual pallet truck:

1. How big is your warehouse/facility?

Normally, the larger warehouses require electric pallet trucks because of the long distances. These facilities/warehouses became physically exhausting for manual work.

Similarly, for medium to small facilities, manual pallet trucks are preferred because it’s an efficient and cost-effective way to transport pallets quickly in short distances.

Its fuel consumption is null but requires a workforce and can be a lot less tricky than its electric option.

1. What is your facility’s pallet stacking needs?

Manual pallets are designed to lift and moving of ground easily- and medium-level pallet stacks.

However, electric ones are designed for moving and lifting pallets from tall pallet stacks.

• Would you rather save short-term money or long-term?

Manual pallet trucks can cost less than electric ones and also have minimum maintenance and operating cost.

On the other hand, electric ones are pricier and might not pay off for several years.

10. What Are the Benefits of Using Manual Pallet Trucks?

A manual pallet truck is the most common and cost-effective way to transport pallets.

The following are some of the core benefits manual pallet truck offers:

• Its low cost makes it utilized widely by industries all over the world.
• Manual pallet trucks also require extremely low maintenance and do not contain any electric components.
• Its simple design makes it rapid and readily accessible.
• These pallet trucks are known to be reliable and extremely durable.
• Manual pallet trucks are also easy to maintain, thanks to their robust and sturdy design.
• It enables you to transport extremely heavy loads smoothly so that the pallets can remain harmless.
• These trucks are versatile and can be used in the vast majority of working environments and operations.
• It can be customized according to your preference and requirements.
• Manual pallet trucks come in different sizes and dimensions to serve in applications that require those specific dimensions.

11. Is the Manual Pallet Truck Better Than Electric Pallet Truck?

The manual pallet trucks are designed in a specific way to fulfill the heavy load transportation requirements. They are fully capable of moving heavy loads.

Furthermore, manual pallet trucks have also proven very durable and dependable. Due to their simple/basic design, a vast majority of pallets can fit in easily.

As manual pallet trucks are flexible, they can be utilized in operations of any magnitude.

Most importantly, they require low maintenance and can be easily customized.

Some of these features lack electric pallet trucks and make manual pallet trucks a better and suitable option.

12. What Are the Applications of Manual Pallet Truck?

Figure 12.1

The manual pallet truck is mostly used in environments where the work is performed over medium or short distances.

Furthermore, these trucks are also useful in wet, tough, and stressful environmental conditions.

Most importantly, manual pallet trucks are utilized where high lifting is required. In the end, it depends on your personal choice.

The manual pallet trucks are also safe, healthy, and pollution-free. So, in warehouses, plants, and industries where most of these described features or properties are required, manual pallet trucks are used.

13. What Are the Features of Manual Pallet Truck?

Manual pallet trucks provide exceptional long-term value because durability, quality, serviceability, exceptional design, smooth working, extra comfortability, and service simplicity are high-scale features featured by these trucks.

CUBLIFT manual pallet trucks feature solid construction and generous use of steel.

CUBLIFT manual pallet trucks’ design is unique and gives you precise control, minimizes fatigue, and improves productivity.

The wheels we used are engineered with high-quality components.

Manual pallet trucks are one of CUBLIFT’s best-selling pallet trucks that are extremely light and easy to operate.

Our products feature long service life and require minimum or no maintenance.

These trucks also feature an enhanced hydraulic system that reduces the necessary pumping power.

14. What Are Safety Guidelines Important to Follow When Using A Manual Pallet Truck?

Figure 14.1

Likewise, safety should be your first concern with any warehouse equipment and the primary motivation behind why you should consider the training.

You will have likely been advised on safety and security procedures once you are on service.

Ensure you know about the manual pallet truck’s most extreme lifting limit. This should be printed either on this pallet truck itself or accessible as a feature of a pronouncement.

The training will take you through how much certain manual pallet truck models can lift.

A little piece of guidance is when loading, NOT to stretch it to the greatest weight limit. Continuously hold it under.

15. In What Working Conditions A Manual Pallet Truck Can Perform Better?

CUBLIFT customized manual pallet trucks are robust and easy to handle, making them ideal for a vast majority of working conditions.

We use specially designed wheels in our pallet trucks to ensure that the truck takes minimum starting power and correct pull and push handling of heavy pallets.

These features enable manual pallet trucks to perform under the following working conditions:

• Best for both indoor and outdoor
• Can perform under environments containing hazardous objects
• Narrow and stressful places do not bother manual pallet trucks performance
• Can handle very hot or cold temperatures

16. What Should Be the Manual Pallet Truck Fork Length?

Figure 16.1

In general, the length of the manual pallet truck forks is 1,150 mm. Furthermore, this length is adapted to the standard dimensions of pallets.

If your requirements include handling small pallets, then having manual pallet trucks between 600-1,000 mm for length is preferred.

Otherwise, you can have the manual pallet trucks between 1,300-3,000 mm fork length for the large pallets.

17. How CUBLIFT Provide Manual Pallet Truck Services to Its Customers Internationally?

Figure 17.1

CUBLIFT believes in quality and our customers’ satisfaction. Our staff and skilled personal support our customers with their manual pallet truck requirements