Counterbalanced Walkie Stacker

Counterbalanced Walkie Stacker: The Ultimate FAQs Guide

Table of Contents

What is a counterbalanced walkie stacker?

The counterbalanced walkie stacker is the lifting machine that can lift the highest among all walkie stackers. It is an electrically powered machine, so all the functions are elementary to access; you don’t need to apply your effort to pull or push the machine while traveling, unlike the manual stackers. It is best for those warehouses where the load is placed at a height, and an ordinary stacker can’t reach up to that height. Even the load is enormous, and a small stacker is not enough to carry that huge load. It is sometimes used as an alternative to forklifts at indoor operations. It is made up of a robust and massive chassis that makes it lift and move the vast loads up to an extended height with providing safety and extra features.

What is the use of a counterbalanced walkie stacker?

A counterbalanced walkie stacker is used to lift an extended height where the normal stackers can’t reach; it is designed for indoor operations, so sometimes it replaces or acts as an alternate forklift in indoor operations.

The counterbalanced walkie stacker has no front legs; it is mainly used in such an operation where the standard version is useless. There are different models of counterbalance walkie stacker; each model has an additional lifting capacity, so each could be useful in other conditions. Smaller stackers are used for smaller facilities as a one-truck solution, and large stackers are used as a supplemental piece of equipment in extensive facilities where reoccurring tasks don’t require high-speed traveling.

Where can you use the counterbalanced walkie stacker?

A counterbalanced walkie stacker is primarily used at industrial applications, warehouses, cold storages, specialty racks, bilk storages, truck loading, or unloading. It is built to be used indoors and designed perfectly for lifting loads of heavy sizes. If you have a small storage area and want to shift the goods to the height to utilize the entire space, the counterbalanced walkie stacker would help. You can position your palletized goods according to your choice; nowadays, the counterbalanced walkie stacker has been a compulsory part of any warehouse, cold storage, pharmaceuticals, general manufacturing, and machine shops. Even this machine plays a huge role in your industry’s progression in maintenance and organizing your customers’ consignments and deliveries.

How much weight can a counterbalanced walkie stacker lift?

There are different types, sizes, and other models of counterbalanced walkie stackers; each one can carry according to its limit. The most miniature model can carry the weight of 700kg, while the most prominent model is built to carry up to 2000kg at a 15-inch load center.

How high can a counterbalanced walkie stacker lift?

Some machines have a 3-stage mast, while some models have a 2-stages mast. The 3-stage mast can lift to 5000 mm, while the 2-stage mast can lift to 1600 mm.

How much can you tilt the mask of a counterbalanced walkie stacker?

Some models come with the tilting feature; you can tilt your mast and adjust your load. Some models have a part to slightly move the mast to adjust the cargo or perform such operations.

What is the minimum lifting height?

65 mm is the minimum lifting height of a counterbalanced walkie stacker.

What are the full forks adjusting the width of a counterbalanced walkie stacker?

You can adjust your forks according to your need, you can compress it up to 8.3 inches, and you can maximize the width size up to 25.2 inches.

What is the turning radius of a counterbalanced walkie stacker?

The turning radius of the counterbalanced walkie stacker is 51 inches.

Does it need any special training or license to use a counterbalanced walkie stacker?

No, there is no such need for using the machine, but not anyone can use it. Only an experienced professional operator or trained person should be allowed to operate the machine because the machine lifts the load containing the valuable load up to a height, and if any unprofessional person couldn’t perform perfectly, he or she could be injured, and the content could be lost. So, it is better to prevent such a situation than the machine is only operated by trained professionals.

Why counterbalanced walkie stacker is more convenient than manual stackers?

Counterbalanced walkie stackers are more convenient because of their battery-operated features and can reach a more extended height than manual machines. And it doesn’t have front legs, which helps in operations in small aisles. It is operated by two 12-volts 100-amp power that allows you to drive the lift and lower the load quickly and effortlessly. It is even economically better than forklift trackers.

What makes the counterbalance walkie stacker different from others?

There are many same features in almost all forklift stackers. However, one noticeable thing that makes the counterbalance walkie stacker different from others is that, unlike the other stackers, it doesn’t have base legs to put pressure on; in other stackers, base legs provide stability and balance during lifting, lowering, or even driving. However, in this machine the body is designed so that the load can be easily lifted without having the base legs. The manufacturers have put equal or even the more significant weight than the maximum load capacity behind the mask to provide stability, balance and minimize the machine’s occupying size. Base legs were irritating for such applications in which the legs could interfere with operation.

What are the features of the counterbalance walkie stacker?

The counterbalance walkie stacker has various features that improve the operator’s productivity, safety, and comfort. Here are some of these features:

• It combines the handling capabilities of traditional rider forklifts with the operation of walkie.
• There are no base legs in the counterbalance walkie stacker, which makes the machine ideal for the application in which the interference of base legs makes problems for the operations. And that’s why the counterbalance walkie stacker can be used with any pallets or skits; even that would close bottoms.
• Most of the models feature the turtle speed driving setting, which helps while inserting forks wood pallets, loading racks, or working in tight corners.
• The mast is isolated within a safety screen. That screen is designed for the operator’s safety, which prevents the operator from coming in contact with the mast but that screen is protecting the chain from dirt.
• Sometimes you need to lift a pallet designed to be raised by wider forks, and sometimes you need to lift a shorter pallet that is designed to be lifted by the narrow forks. The counterbalance walkie stacker allows you to adjust the forks by sliding in and out as your necessity, as they are mounted to a steel shaft on a four-carrier. And you can easily lift any size of the pallet with your counterbalance walkie stacker.
• You will be provided an instrument panel with a key switch, emergency stop, meter with battery status indicator, and a battery charging port; that makes the machine so handy and looks easy to control and use, unlike others. There is also a warning light to indicate to you if there is any fault in the battery.
• An electromagnetic braking system is installed in the counterbalance walkie stacker that provides safety, and the operators can stop the machine when they need to do so.
• This does look like a vast machine and difficult to handle, but it is actually effortless to steer, and you can easily handle and position your machine where you want.
• You can tilt the mast according to your necessity.
• Some models come with a backup alarm to indicate to other users that the machine is reversing.

What are the advantages of a counterbalanced walkie stacker?

There are many advantages of using the counterbalanced walkie stacker; here are a few of them:

• Low cost: if you are starting your new business, or you want to buy this machine for a small warehouse, this will help you economically because this is cheaper than the other lifting machines.
• No pollution: Mostly massive machine exhaust pollutants and fumes affect the workplace environment; the counterbalanced walkie stacker does not produce any stench or exhaust pollutant and can easily be used indoors.
• Low battery cost: Every machine requires maintenance, and maintenance requires cost. But the price for charging the battery and its maintenance is pretty low.
• Quiet Operation: Everyone wants a peaceful and pollution-free atmosphere, and when you have giant machines that produce hostile voices in a vast volume, it becomes irritating and frustrating. This machine is quiet and wards off noise pollution.
• Easy to use: Because of its vast size, it does not look easy to operate, but actually, that not the case. It is effortless to maneuver in small warehouses; you can save your time and effort because of its easiness.
• Clear visibility: since the operator stands or walks behind the stacker, so he needs to see everything; if there is anything not visible to him, it is risky for the operator, and the valuable content could lose. That’s clear visibility is provided in the counterbalanced walkie stacker so that the operator can efficiently perform without any barrier and fear.
• Doesn’t require any license: You don’t need to have a license to use a counterbalanced walkie stacker. But that doesn’t mean that anyone can use it; only people who know to operate it should use it. Because it lifts heavyweight to a height with valuable content, any mishap can result in operators’ injury or the loss of the content.

Is the counterbalanced walkie a valuable stacker in small areas?

Yes, it is designed for indoor and small areas; those areas where forklifts are not available or in small businesses’ warehouses, this machine is highly recommended. One thing should keep in mind that it needs a slightly larger turning radius when the load is lifted at the maximum height.

How to use the counterbalance walkie stacker?

You can easily lift, lower, tilt, or drive by using the ergonomic control handle. Buttons are provided on the ergonomic control handle to access the function, including the redundant lift, lower, tilt, and drive switches, buttons for turning left or right, and horn are also provided. You can use belly bumps that reverse direction on contact to protect the workers. You can use a tiller brake by moving the handle upside, and your truck will be stuck there.

What is the required power of the counterbalanced walkie stacker?

Industry-leading controller, contractor comprised by the power delivered by two 12-volts 100-amp power maintenance-free batteries. 110 volts built-in charger has fuse protection and a rugged case.

Is the counterbalanced walkie stacker functional on sliding?

Yes, it performs perfectly on sliding, even if it is fully loaded. If you have to move a load on a sliding,

counterbalanced walkie stacker, it is a perfect choice because its belly bumps minimize the risk.

Is the counterbalanced walkie stacker safe to use?

This machine lifts the load very high, so safety can’t be compromised in such machines. Proper safety measures have been taking during the manufacturing, and extra features like the electromagnetic braking system and belly button breaks are provided to improve safety and avoid any mishap.

Can one person use the counterbalanced walkie stacker?

Yes, this machine can easily be operated by one person. If you want to move a massive load from one place to another or place it at a height, you don’t need any other person to assist; only you and the machine can perform the job.

How much a fully charged battery of a counterbalanced fully stacker last?

The large industrial battery is installed to power up the machine, which provides enough power to run the counterbalanced walkie stacker continuously for 2-shift operations without again once the battery is charged fully.

How much time does the battery take to charge entirely of the counterbalance walkie stacker?

An empty battery of a counterbalanced walkie stacker takes 8 hours to charge fully.

What is the driving speed of a counterbalanced walkie stacker?

You can change the speed of the machine while driving, but if you are in a hurry and then the counterbalanced walkie stacker can drive up to the limit of 5500 m/h., but if you are driving a loaded machine you can drive up to the limit of 5000 m/h. But do keep in mind that if you are traveling with the loaded machine, you must lower the load and travel quickly. Because the load is at the maximum height, it could be risky to travel at high speed.

What is the lifting and lowering speed of a counterbalanced walkie stacker?

The lifting speed is 100 to 135 mm/s. And the lowering speed is 325/220 mm/s. Don’t lift or lower at high speed when the machine is loaded. These cares will result in the long life span of the device.

How much area will a counterbalanced walkie stacker machine occupy for parking?

Different models have different size, but the most used design have the overall height of 2500 to 2700 mm and the overall width of 950 mm. The machine will occupy the area according to its dimensions.

Is there any maintenance required for a counterbalanced walkie stacker?

Yes, there are some necessary maintenance parameters you should accomplish to ensure that you care for your machines:

• It is highly recommended that if the machine should be checked before using daily, or if the machine is being used constantly throughout the day, it should be checked right after the shift.
• Operators should have their checklist or attached to the machine to remind the next operator to do his check. That checklist includes all the parts which need to be checked, and if any fault is detected, that machine should be removed from service until repaired by an authorized person.
• Do check the handle, wheels, and battery. Before lifting the weight, raise and lower the unloaded forks to ensure that everything is perfect and the machine is ready for operation.
• if you need to repair anything in the machine, avoid the areas with a flammable or combustible atmosphere.

What are the battery requirements of the counterbalanced walkie stacker?

The battery is the most sensitive part of the machine; if the battery stops working, the engine becomes useless. To improve the lift of the machine, you must have to maintain it as its requirements. So here are the few essentials you should follow to keep your battery safe from any fault:

• You should check the water of the batter; if the battery needs water, add water.
• Its been seen that the workers put the battery on charging no matters how much battery is already charged. It would be best if you only charged your battery while its power is less than 20% and take the charging off when it is charged more than 90%. This practice will surely increase the life of your battery.
• Keep the room temperature up to 92^o because batteries heat up at the temperature of 92^o.
• If you are not using your battery frequently throughout the day, charge it only once a day; if you keep charging for a short time, again and again, it will directly affect the battery’s life.
• Please don’t use the batteries it they are emitting smoke or fume.

What is the wheel size of a counterbalanced walkie stacker?

The from wheel size of a counterbalanced walkie stacker is ϕ200 x 80.

What is the average life span of a counterbalanced walkie stacker?

A counterbalanced walkie stacker’s life span depends on the manufacturer, the material used, frequency of using the machine, and the maintenance. But the average life span of a counterbalanced walkie stacker is about 10000 hours, but if the best material is used and you have maintained it well, especially the battery, it can last up to 20000 hours.

What is the width of the forks of a counterbalanced walkie stacker?

The width differs from model to model; the small model has forks of 100, while the larger stackers have 660 mm wide forks.

What is the length of the forks of a counterbalanced walkie stacker?

Different models come with varying sizes of forks; you can have the smallest one having the forks of the size of 1600 mm, or you can get the larger one having the forks of the size of 5000 mm.

What type of steering system is installed in a counterbalanced walkie stacker?

An electromagnetic braking system is installed in a counterbalanced walkie stacker; you can quickly stop the machine instantly if you need to.

Does the counterbalanced walkie stacker emit exhaust pollution?

No, the counterbalanced walkie stacker does not emit out and polluted gas or fume. This machine is designed for indoor use, so special care is taken to ensure that it does not emit harmful gases. Only a few carbon emissions are produced because of their lower energy requirements.

What is the difference between the ride-on stacker and the counterbalanced walkie stacker?

The fundamental difference is the ride-on stackers have the platform to stand on and ride the machine, while in the counterbalanced walkie stacker, there is no such platform provided, and you have to walk behind the machine during operating.

Why should you choose the counterbalanced walkie stacker over the standard walkie stacker?

Standard walkie stackers are also very useful and widely used at many warehouses, but some operations can’t be accomplished through the definitive version of walkie stackers because of their legs and short height. The legs of a standard walkie stacker interfere in some operations and make trouble to lift the load, while on the other hand, if you have the counterbalanced walkie stacker, you can efficiently perform that task. The second thing is the standard walkie stacker’s limited height; it can only lift to 1845 mm, while the counterbalanced walkie stacker can lift your load up to 6000 mm.

What power source does the counterbalanced walkie stacker require?

AC power source is required to power up the AC motor of the stacker.

Can I move it on the slide lifting the load at the maximum height?

Yes, you can move the counterbalanced walkie stacker on the slide with the load lifted at maximum height, but you should be doing it, especially when you are lifting the full load. Though the weight of the machine is equal to or greater than the maximum load capacity when you will raise it at the 3-stage maximum height on the slide, the lifted weight might put more pressure than the machine’s weight, it could be hazardous and could be dangerous for the machine’s life; so, it is highly recommended that when you lift the weight on the slide, you keep it at minimum height to prevent any risk.