Axle Scales & Wheel Weighers

How do Axle Scales Improve the Efficiency in Agriculture & Farming?

Axle scales are one type of truck scale or weighbridges, which are industrial weighing scales that assess a truck’s total weight by measuring the weight of each axle individually. In addition to transportation, axle weighing scales are primarily utilized in the agricultural sectors.

Regarding how the axle scale works, each wheel’s weight is recorded individually on the scale, and the entire vehicle weight is computed by adding all the axles’ weights. Thus, axle scales may be used for static and dynamic weighing. Some of their benefits in agricultural farming are…Read More…

Axle Scale – Ultimate FAQs

What is the axle scale?

Axle scales are the measuring instruments, they are used to measure the weight of the vehicle. Axle scales are made up for the convenience of workers; it really reduces the time and effort of the workers on the site. Therefore, axle scale plays a role in increasing the productivity and the quality of your business. Axle scales are the standard metric to measure the weight of a vehicle. They are low-profile equipment and very compatible, which makes them easy to use which forklifts. They can be installed on every type of surface like concrete, compact travel, or level asphalt.

Where is the axle scale used?

Axle scales are used in every company whose operations involve heavy material transportation. It is mainly used in farming, mining, trucking industries, is freight terminals, commercial fleets, temporary job sites, aftermarket vehicle outfitters, loading and unloading, weighting system.

Why is the axle scale used?

The Axle scale is used to measure the vehicle’s weight; it reduces time and effort and increases productivity. It is used to measure the vehicle’s content, helps the workers fill the content accordingly, and helps them make all the vehicles have the same amount of content during the transportation of content. It is used in many applications, and every time its duty to provide the accurate result of weight.

How many types are there of axle scale?

There are two main types of axle scales; those are portable axle scales and fixed axle scales. Portable axle scales are very easy and convenient to use because you can put them anywhere when you need them; that’s why they are also more cost-effective. While the fixed axle scales are mainly in the trucking industry, mining, or farming, a fixed axle scale is even more convenient in those fields.

Further, different models are having different capacities and different sizes. And they are crafted of steel and aluminum, have smooth top plates and very easy to move anywhere.

What is the difference between weighbridges and axle scales?

Weighbridges are weight measuring large platforms that provide an accurate result of the vehicle. The process of measuring starts when the vehicle is parked upon it. It is pretty long and wide enough as a truck can easily be parked on. This equipment is the best for vehicles that having a robust size and shape like articulated lorries and delivery trucks.  These types of equipment are mostly used in those applications where the total net weight of the vehicle is used to find applicable tax, financial metrics, or product price. The process can be even more accessible and convenient if the driver-operated accessories are installed. Then there will be no need for any remote access. And the time consumption on each weight can be decreased, and the weights of more vehicles can be measured in a limited timeframe.

The technology of driver-operated consoles is installed in weighbridges which enable the driver to complete the procedure by themselves. Guide rails and vehicle barriers are also installed to control the traffic and avoid the mishap of falling of the weighbridge. These technologies provide security, reduce the damage associated costs, and saves a lot of time.

An Axle scale Is used to measure the weight of each vehicle’s axle. And then, this information is taken to ascertain whether there is any balancing inaccuracy. Axle scales are very small; that’s why they don’t occupy much area. Therefore, you cant identify the weight of each axle of a vehicle by using weighbridges. Still, you can identify it by using axle scales.

Why is there a need for an axle scale for companies?

In each company where vehicle transportation or the content by heavy trucks is the routine of the day, there is a need for such equipment to measure the accurate weight of the vehicle and the content. It is challenging to measure the weight of a vehicle if you don’t have any such measuring equipment. Because the vehicle rest all of its weight on its wheels and axles and traditional weight pieces of equipment are large, heavy, and very difficult to use. However, there is a strong need for such small and compact weighing equipment that is easy to use and can weight huge loaded trucks and gives an accurate result by occupying just a small space.

Why are axle scales better than other weighting methods?

Though it is very small and compact, it doesn’t occupy much area. Therefore, it is effortless to use, unlike other weighting methods. This equipment also provides the weight of each axle, which helps the user identify the misbalancing. As a result, the user can avoid any safety issues and easily follow relevant legislation. Because over-loading in one side or one axle can also lead the vehicle to face problems during the maneuver, and any mishap can occur. When a vehicle is overloaded, its engine Axle scales also allow you to save your company’s dollar by ensuring that your fleet operates economically and with maximum production. When the vehicle is overloaded, the engine has more pressure on. So, the engine requires more fuel to complete the journey. Using the axle scale, you can monitor the grass weight and minimize the weight and fuel cost to increase profitability.

How is the load of the truck calculated by using the axle scale?

By measuring the empty truck and then the loaded truck, you can calculate the weight of the truck’s content.

What are the benefits of using an axle scale?

There are many benefits of using Axle scales; here are the top five benefits.

Avoid penalties

If you are involved in any kind of traffic transportation, you would know that there are laws regarding the weight of vehicles. And you could be fined. If you violate any such law. There are set penalties according to the overweight, and if the overweight is over 30%, you may be summoned by the court.

These restrictions are not only for managing the weight of commercial vehicles. They have also been installed to prevent unbalanced vehicles from creating undue stress on road surfaces. It is important to ensure that the company’s vehicles comply with their predetermined maximum weight to avoid future penalties and this can be done through an axle scale. And it should be noted that vehicles are given a 5% margin of error in which no liability can be imposed. Still, if the difference is more than one ton, you may have to pay compensation. Commercial vehicles can be stopped by the police, drivers, and vehicle standard agencies (DVSA) according to your vehicle. Relevant checks will be made to identify whether or not.

This is why it is significant for the workers responsible for filling the content or the manager of the fleet to make sure that the content is not exceeding the limit. This is all done by using the axle scale.

Damage to road surfaces

To prevent damage to roads, balanced weight on each axle of the vehicle is vital. This is very important for commercial vehicles because commercial vehicles carry a lot more load than consumer counterparts. All the vehicles are manufactured with a specific load limit. Every vehicle’s axle has a maximum tolerance; your vehicle may damage the road if you exceed that limit. In the case of heavy trucks, even the ideal load is sometimes harmful to the road because of the heavy load of the vehicle.

By using axle scale, the owner can ensure that the vehicle is entirely balanced. As a result, it can be prevented from damaging the road and spending any money on unnecessary road maintenance.

Damage to your vehicle

Not only the road, but you can damage your vehicle if you are exceeding the weight limit on overall the vehicle or anyone or two axles. Though the parts of heavy trucks are manufactured from solid material and capable of long durability, each part still has a maximum weight limit. if you continuously overload your vehicle, axles, tires, driveshafts, and many other parts will surely be damaged after a while. That’s why it is highly recommended to make a balanced vehicle and check if it is overloaded to prevent any damage and save the dollars to be spent on repairs. And this is all done with this small compact measuring instrument axle scale, which is relatively easy and accurate to trust on.

Cost-saving

As a vehicle is overloaded, its engine requires more fuel to move at the same speed. And suppose you are continuously transporting overloaded vehicles. In that case, the heavy fuel consumption may result in a high financial burden to the company. Overloading can also result in a cancellation of the insurance policy. Because insurance costs of commercial vehicles are more elevated than consumer vehicles, it is necessary to conform with their eligibility criteria. By using axle scale, you can save the cost of your company.

Protecting drivers

If the vehicle is overloaded with one axle, it is dangerous for the driver. This can prevent the back wheel from making proper contact with the road. Which can lead to getting into trouble in maneuver. In addition, the overweight vehicle takes more time to stop than the vehicle that conforms to the manufacturer’s standards. And this can lead to any health risk for the driver. Therefore, there are essential benefits to performing vehicle inspections using axle scales. Doing so will help you minimize drivers’ health risks and costs regarding any fine, vehicle repairing, or road repairing.

Why should you choose axle scale in your business?

There are many weighing instruments, but most of the companies prefer axle scale. Do you know why? Let’s find out.

They are dynamic:

Axle scales are dynamic weighing machines, which means that the driver cannot stop the vehicle upon the axle scale. Therefore, measurement can be recorded only by driving upon the axle scale. This is actually helpful when you want to save time. You can just quickly check the weight of your vehicle or content by just moving your vehicle over axle scale.

Stable or dynamic?

There are various axle scales; you can have a stable one as well if it suits your business.

Functional:

Axle scales have a high capacity to measure weight. Moreover, their accuracy rate is impressive, so many industries prefer axle scales over other measuring instruments.
Cost-effective: 

It requires very negligible maintenance as compared to others. It doesn’t even need a constant power supply. So, you can once charge it can perform for a reasonable length of time.

How can an axle scale be used in farming?

The field’s content has to be measured at the time of seeding and harvesting. If the content is very high in volume, it becomes difficult to measure. And large trucks and tractors in the field require large equipment to count them, but that large equipment are difficult to use and costly. In contrast, axle scales are cheap in price and very easy to use; that’s why the Axle scales are highly used in farming. Farmers often check the weight of the content at seeding time, harvesting time, or before going to the market with axle scales.

It is more convenient than other measuring equipment at the farming because it can automatically weigh axle after axle during the crossing of the vehicle over it. In the end, it calculates all the axle weight.

How can an axle scale be used in mining?

Axle scales are also used in the mining field; while mining, there is a need for a weighing instrument to manage the weight of heavy-duty mining trucks. Most of the work at is mining site is in a portable format, so mostly portable axle scales are used there. Since the vehicles at the mining site are very robust and heavy-duty, it is important to use that axle scale to measure such heavy vehicles without requiring extra maintenance. Axle scales can help monitor efficiency, as well as record the transportation of the content.

How can an axle scale be used in commercial fleets?

Axle scales are very much used in commercial fleets; this is a favorite because it provides a convenient way to weigh without stopping the vehicle. And this is how more commercial vehicles can be gone through the process of weighing. In addition, the axle scale allows the traffic to keep moving. It maintains the commercial fleet obeys all the restrictions regarding vehicle weight, which can save you from getting fined.

How can an axle scale be used in loading and unloading?

Axle scales are one of the necessary components on such fields where the operation of loading and unloading is being done. Because it requires a continuous monitoring while filling the bulky items like scrap metal into the trailer. Once the vehicle’s weight and content hit the default value, the vehicle is ready to start its journey. This practice not only maximize the waste disposal process but also can confirm axle weights and gross weight at the same time.

How to choose the right type of axle scale for your site?

Before getting any axel scale, you have to figure out what kind of work is done at your site; then, according to the nature of your work, you should get an axel scale. There are some sites where the fixed Axle scale is more productive, while some companies prefer the portable one. So that totally depends on your need.

How can an axle scale help you to improve productivity?

By using axle scale, you can make sure that the weigh calculation is accurate, you can save time and effort, which ends up getting more profit. In addition, this equipment helps you avoid any penalty, any violation of the company’s standards, and you can get customers’ reassurance. Which of course increases the production and profit of your company.

What is the dimension of the axle scale?

Dimensions of axle scale depend on its models; high-capacity models have big dimensions wise the small capacity models have smaller dimensions. For the 30-ton machine, the dimension would be 700x430x30; for the 80-ton machine, it could be around 80x550x35.

How much weight can an axle scale measure?

There are different models of axle scales of having a different capacity that varies from 30 ton to 80 ton. It depends on what you want to measure; whether you have to measure a small vehicle or a huge loaded truck, you should choose your axle scale accordingly.

How can you control the axle scale?

You can control an axle scale by PC software or accessing a weighting terminal.

How to use an axle scale?

Axle scales are very easy to use. You don’t need to stop on the axle scale to let it weigh unlike other weighing machines. The driver is supposed to run over the scale so that the wheels of the vehicle put proper pressure on the sensors of the axle scale, and it can measure accurate weight. This can measure the weight while the vehicle is moving even up to 5 km/h. There are metal plates underneath the scale; as the vehicle runs over the scale, those plates bend and gauge the pressure put on it by the tires. The more the tire will put pressure, the more the weight scale will calculate. It calculates weight of all the axles and in the end, it adds all the weight as a grass weight. Not matter how big your vehicle is, it can measure up to 8 wheels of vehicle.

How long is the life of an axle scale?

Every manufacturer provides a warranty of at least 2 years. But if you will be careful while using it, it would last longer.

What is the error margin in axle scale?

In most models, the static accuracy is around 0.05%. In motion, the accuracy is around 2%, or you can say 0.1kg of accuracy.

What maintenance does the axle scale require?

Unlike other weighing machines, the axle scale doesn’t require much maintenance. A few little things you need to check on a regular basis to avoid any maintenance cost.

First of all, the operator is supposed to have a visual check on the axle scale and make sure if there is any debris. Because heavy vehicles run over it and every machine can be damaged if used a lot. If there are damages, it can display an incorrect result. And then, the operator must check the sides of axle scales and have a check on the digital meter or LED, whether it shows zero before getting a vehicle on the axle scale. Also, check wires and connections.

How long its battery last if charged fully?

The battery of axle scales lasts around 20 hours if charged fully.

On which type of road an axle scale can be installed?

An axle scale can be installed on every type of surface like level asphalt, concrete or compact level.

Is the body of the axle scale strong enough to weigh such a huge loaded truck?

Yes, during the manufacturing of axle scale, it has been considered that the huge weight does not affect its body.  This is because the body of the axle scale is manufactured by stainless steel; that’s why it is so strong and durable. And this is the reason that it doesn’t require much maintenance.

What an axle requires as a power supply?

The Axle scale requires a battery of 3.7v as a power supply to operate.

Does any type of vehicle can run over axle scale?

Yes, its body is made in a way that any vehicle, whether small or heavy truck, can easily run over it.

How the axle scale displays the result?

After calculating all the axles, the axle scale displays the result on a small LED that is connected to it. A feature of getting a receipt is also available in many models. You will get a receipt mentioning the weight of each axle, grass weight, and other important stuff at the end of the operation.

Does the axle scale is harmful to the tires of the vehicle?

Not at all, the surface of the axle scale does come in contact with the tires, but it doesn’t cause any harm to the tires.

You may find more related material handling products:

Commercial Truck Scale

Portable Axle Scale 

Weigh Pads

Crane Scale

Digital Truck Scale

Jack Scale

Industrial Floor Scale

Pallet Scale

Platform Scale

Bench Scale

Truck scale

Weighing Beams